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Installing a manual cam chain tensioner. 10 years 8 months ago #2190

  • slidewayes
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when you cut the spring it well only increase the spring rate

"The spring is a bit too stout and the common wisdom is to shorten it by about 10 MM."

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Installing a manual cam chain tensioner. 10 years 8 months ago #2191

  • Toddh
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don't forget to add cam chain adjustment to your periodic maintenance.

When manual cam chain tensioners were in vogue, owners often neglected them, in turn cam chain guides, sprockets, and slipped timing ensued.

The automatic tensioner takes all of the hassle out of this process. I would strongly recommend any members considering a new tensioner go the ZX-11 route.

I know of one factory manual tensioner that ate a hole in the cylinder block by slapping around too much. A bit of neglect I'd say.

Most adjusters were tighten with the engine running until you heard the clatter, then turn in the 1/4 turn. (At least that was the way my Honda manual was written) 1978 CB400

The clattering part always made me nervous while it was running (provided you did not back it out too far) It never slipped time or came apart.

T.
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Installing a manual cam chain tensioner. 10 years 8 months ago #2195

  • strate6
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slidewayes wrote: when you cut the spring it well only increase the spring rate

"The spring is a bit too stout and the common wisdom is to shorten it by about 10 MM."




I dont understand the comment "It will only increase the spring rate" ????
By that do you mean it will increase the strength of the spring if you SHORTEN IT ???

The spring inside the ZX11 camchain tensioner is compressed inside the body of the tensioner.
The only way it can de-compress is to push the shaft out against the adjuster inside the engine.
If you cut 10mm off the overall length of the spring, it is then LESS compressed so does not have as much strength as the longer spring ????

Interested to hear your justification & logic ?

Pete F
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Last edit: by strate6.

Installing a manual cam chain tensioner. 10 years 8 months ago #2196

  • RickG
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When you compress a coil spring you are in effect twisting the wire the spring is made from through an arc and it is easier to twist a long piece of spring wire than a short piece.
However by cutting some coils from a spring you effectively shorten its travel and effectiveness but you do make the spring stronger because it takes more force to move it through a certain range.
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Installing a manual cam chain tensioner. 10 years 8 months ago #2197

  • strate6
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Ok,

This is confusing me now.

So what you are saying is by shortening a spring, you make it stronger ?

So if I cut my fork springs by 1 inch .......my front forks will be stiffer ???

Pete F
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Installing a manual cam chain tensioner. 10 years 8 months ago #2199

  • KZQ
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RickG wrote: When you compress a coil spring you are in effect twisting the wire the spring is made from through an arc and it is easier to twist a long piece of spring wire than a short piece.
However by cutting some coils from a spring you effectively shorten its travel and effectiveness but you do make the spring stronger because it takes more force to move it through a certain range.


It's true that if a shorter spring is forced to compress the same amount (percentage) as a longer spring each coil of that spring is forced to work harder. However I do not agree that cutting 10mm off of a ZX11 CTT spring results in a net increase of force felt by the cam chain. But I'm open to learn, tell me about it.

Bill
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