mizztheman, thank you, that's great info and the photos make it so clear to me!
I will have to source these things locally on the other side of the Atlantic. It will take me one more step towards the spark in the engine. I am also convinced about ceramic coating the exhaust collectors as you did. Dome once properly and they should last much longer. Lots of salt here on the roads in winter. I wouldn't probably ride much the KZ in cold weather, I have 'boat' for that (GL1100), but there is so much rain here and it always drip down to the pipes. my bikes sit outside, so it makes even more sense.
Jim - I talked to a local ceramic and powder coating guy whom I don't know, but a person who had his bikes done there recommended him to me. After all the paint drama I wanted to bite the bullet and have it coated. He said it can be done, but ceramic coating is better because of much better heat exchange. It's also very durable. So, for engine block and head he recommended ceramic coating. In this process, just like with powder coating, they need to heat treat it at 400F. He said it's too much for seals and rubbers, so the part has to be completely stripped from everything right to bare metal. According to him, cylinder sleeves would have to come out to remove the o-rings. I question this a bit because people powder coat and never remove the sleeves, but that's what he said.
I considered ceramic coating the exhaust pipes, and it's quite cheap these days. I was told $23.50 Canadian per foot. But you'd have to strip the chrome, nickel and copper to bare metal, treat, and at the end here, where I do it, the price of chrome would be the same as ceramic coating. My pipes are double walled, original, so I decided to chrome pate them.
mizztheman, did you do anything about the inside of the collectors, pipes and mufflers? Mine were quite rusty. I sand blasted the inside - it was quite a sight seeing the mufflers blowing the beads and rust from the end like if it was a doomsday machine! haha It took a long time to vacuum and shake out whatever was left there later. I am sure most of the rust came out.
Did you think about protecting the insides as well? Obviously it did and will rust because moisture gets trapped there with all the heat fluctuations and humidity. I think stopping this process in an old already rusty mufflers, and protecting them is vital. I thought about spraying there inside with high heat paint. It will bake when run.
Have you thought about it guys?