Wanted - Carb slide duracon washer
- Kawboy
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Re: Wanted - Carb slide duracon washer
10 years 4 days ago - 10 years 4 days ago
Here's my solution. I checked the reed cages I have laying around. 1 set is from an rd350 Yamaha and the other set is from a sx700 Yamaha snowmobile. I had them because I was going to put reed valves in my Kawasaki H2 750cc but decided to consolidate my projects down to something more manageable so I got rid of the other bikes.
So, this reed mics up at .018". All I have to do is make a hole .512" in diameter and an O.D. of .666 and install. Piece of cake right? :lol:
I'm almost in the mood to call up the PO and give him an ass kicking.
Starting the stopwatch now. We'll see how long it takes to correct this problem because of a dumb ass who didn't know what he was doing #@$%@#%@
So, this reed mics up at .018". All I have to do is make a hole .512" in diameter and an O.D. of .666 and install. Piece of cake right? :lol:
I'm almost in the mood to call up the PO and give him an ass kicking.

Starting the stopwatch now. We'll see how long it takes to correct this problem because of a dumb ass who didn't know what he was doing #@$%@#%@
Last edit: 10 years 4 days ago by Kawboy. Reason: add a pic
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- Kawboy
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Re: Wanted - Carb slide duracon washer
10 years 4 days ago
There you go 54 minutes. Done.
First pic old washer on top of new
Shazzam!!! Side by each.
now if you're interested in trying this, I drilled out a small hole through the reed first (around a 3/16" hole) then mounted a tapered burr in the end of my Dewalt cordless drill and spin it at about 60 rpm and massaged the reed over the end of the tapered burr and kept checking till I got to .512", then held the old fiber washer over top of the new washer and filed to O.D. down till I got really close, then hand filed the remainder and kept checking the width of the washer with my vernier until the width was at 2mm (difference between the id and the od.)
Necessity is the mother of invention. Hmmm Yammy reed in a Kaw carb, it's a Yammykaw now.
First pic old washer on top of new
Shazzam!!! Side by each.
now if you're interested in trying this, I drilled out a small hole through the reed first (around a 3/16" hole) then mounted a tapered burr in the end of my Dewalt cordless drill and spin it at about 60 rpm and massaged the reed over the end of the tapered burr and kept checking till I got to .512", then held the old fiber washer over top of the new washer and filed to O.D. down till I got really close, then hand filed the remainder and kept checking the width of the washer with my vernier until the width was at 2mm (difference between the id and the od.)
Necessity is the mother of invention. Hmmm Yammy reed in a Kaw carb, it's a Yammykaw now.
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- scotch
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Re: Wanted - Carb slide duracon washer
10 years 4 days ago
Well done kawboy! Certainly an over-all better option then "stacking" shims when you are capable of producing 1 per carb.
1980 KZ 1300 sr# KZT30A-009997
Always High - Know Fear !
Always High - Know Fear !
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Re: Wanted - Carb slide duracon washer
10 years 4 days ago
Thanks Boss, Thought you might appreciate it.
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Re: Wanted - Carb slide duracon washer
10 years 3 days ago
Zed_Thirteen,
Did you get your problem sorted out yet? I'd be happy to make you one up since I've got material left over and the tooling is still out on the bench. It's the least I can do as thanks for posting your issue. You've saved me a bag of trouble here.
Send me a PM with your mailing address if you want one.
Kawboy
Did you get your problem sorted out yet? I'd be happy to make you one up since I've got material left over and the tooling is still out on the bench. It's the least I can do as thanks for posting your issue. You've saved me a bag of trouble here.
Send me a PM with your mailing address if you want one.
Kawboy
The following user(s) said Thank You: zed_thirteen
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- zed_thirteen
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Re: Wanted - Carb slide duracon washer
10 years 3 days agoKawboy wrote: Zed_Thirteen,
Did you get your problem sorted out yet? I'd be happy to make you one up since I've got material left over and the tooling is still out on the bench. It's the least I can do as thanks for posting your issue. You've saved me a bag of trouble here.
Send me a PM with your mailing address if you want one.
Kawboy
Brilliant - PM sent
Cheers
David
1980 KZ1300 B2 Touring/A2
1990 ZZ-R1100 C1
1990 ZZ-R1100 C1
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