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Choke plunger Stem Seals

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Choke plunger Stem Seals

1 day 20 hours ago
#34539
I am currently finishing the work on 2 sets of carbs.  The ones that came on my '79 project were boxed and set aside until now.  The '79 bike is finished and has a previously rebuilt set with some tricks and treats!
The two sets have the same issue as do most carbs.  The external rubber seal that fits over the retainer nut and seals the plunger-stems are hard. 
These little "boots" are unavailable from KAWASKI.  Several years ago I found some aftermarket ones on eBay.  They were crap.  Too loose to stay secured over the retaining nut (lip) and the stem hole was too small in dia. which resulted in the 'boot" merely lifting off the nut when the choke plungers were lifted.  I tried enlarging the hole for the stem but the entire little boot continued to lift. 
This is what I have done to solve this issue; and before someone asks.....I didn't have "Black" and the "Viton" appearance is due to a different light source !
 
 
 
 
The nut holds the shrink-tube down, while using the heat-gun.   
 
 


 
1980 KZ 1300 sr# KZT30A-009997
Always High - Know Fear !
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Re: Choke plunger Stem Seals

1 day 8 hours ago - 1 day 8 hours ago
#34540
Nice workaround. Kudos Brother !!

I know when I was looking for carb throttle shaft seals I ended up getting new ones from Yamaha for the BS34 Mikuni carbs found on the 1980 - 1984  XS650. Just for Shits and Giggles, I had a look for choke plunger dust seals and found these for $1.95 a piece. Now I don't know about the fitment, but they sure do look like the same seal. The BS34 Mikuni's are a single throttle bore version of the BSW32 Mikuni's found on the KZ13's, likely using the same choke plungers.....

Yamaha XS650 choke plunger seals
Last edit: 1 day 8 hours ago by Kawboy.
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Re: Choke plunger Stem Seals

1 day 1 hour ago - 1 day 1 hour ago
#34542
I got these from "AliExpress "

6PCS Carburetor Throttle Shaft Seal for BDST BDC36/325 BDC 36 325 BT1100 FZ750 FZR1000 FZR1000 TDM850 TRX850 TX650 XJ1100 XJ1200 ,
China Mainland C$4.79    x2  
   Total:  C$20.07
1980 KZ 1300 sr# KZT30A-009997
Always High - Know Fear !
Last edit: 1 day 1 hour ago by scotch.
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