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Electrical
Tach & Speedo
- JByers
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10 years 3 months ago #4544
by JByers
1980 A2
Tach & Speedo was created by JByers
I am looking for recommendations to resolve the problem of my tach and speedo not reading the proper levels. These components have sat on the bike for the past ten years and I don't know their prior history. The tach does not increase or decrease at the same level of the motor, there is a 2-3 second delay for the tach to catch up with the motor RPM. The speedo does work but it comes up to 20-25 MPH and then sticks there and slowly comes down as the bike comes to a stop. Both cables are in tact and spin freely.
Any suggestions?
JB
Any suggestions?
JB
1980 A2
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- lalmeida
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10 years 3 months ago #4546
by lalmeida
Luiz A
Replied by lalmeida on topic Tach & Speedo
Hi, I also had a tach problem- tugged the cable at one end & it seemed fine however when I loosened both ends I found it had broken off & jammed giving the impression that it was still intact.
My speedo was also making some strange noises, I tried to dismantle my speedo but for some or other reason the Zero hand-wheel just refused to budge so I took an ear-bud dipped it in oil and oiled the visible gears within. Problem solved.
Regards
Luiz
My speedo was also making some strange noises, I tried to dismantle my speedo but for some or other reason the Zero hand-wheel just refused to budge so I took an ear-bud dipped it in oil and oiled the visible gears within. Problem solved.
Regards
Luiz
Luiz A
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- Mikez
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10 years 3 months ago #4549
by Mikez
Replied by Mikez on topic Tach & Speedo
These can be common issues associated with mechanical speedos tand tachs. If your gauges haven't grenaded themselves yet, you should be able to easily fix this by applying grease to everything back there that moves. I usually use white lithium or wd40 but everyone likes to use their own thing so up to you.
If it's just a problem with the speedo you can take the trip knob off and carefully spray it in the hole. You'll have to take the gauges off for to grease the tach.
Also a good opportunity to replace any burned out bulbs, give it a thorough cleaning, grease seals etc. You'll probably see an immediate improvement, but wouldn't be surprised if it doesn't return to normal until after driving it for a bit .
If it's just a problem with the speedo you can take the trip knob off and carefully spray it in the hole. You'll have to take the gauges off for to grease the tach.
Also a good opportunity to replace any burned out bulbs, give it a thorough cleaning, grease seals etc. You'll probably see an immediate improvement, but wouldn't be surprised if it doesn't return to normal until after driving it for a bit .
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- scotch
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10 years 3 months ago - 10 years 3 months ago #4553
by scotch
1980 KZ 1300 sr# KZT30A-009997
Always High - Know Fear !
Replied by scotch on topic Tach & Speedo
I have cleaned my tach and speedo mechanisms twice in my years of ownership not to mention having them apart for bulb changing several times and as recently as last winter while I had the cluster apart to fit LED lights. The "1300 Manual' pages 141-143 gives a good description of dis-assembly.
Both mechanisms operate by magnetic induction. You could think of this as the "Field" and "Armature" effect. The lag and sticking you are experiencing is likely due to the "armature" and inside workings being sticky from old lubricant thereby not responding adequately to the spinning cup (field). There should be no reason for the needles to stop travelling other then friction from dried-lube but check for tiny dead bugs, cob'webs or any foreign material causing a physical obstruction. For practical purposes you can not disassemble these mechanisms.
I cleaned mine with a small artists (pointed) paint brush wet with some paint-thinner/solvent. DO NOT use anything like acetone or lacquer thinner !!!!. These volatile fluids will eat plastic and dissolve the painted face plate and odometer dials. Do NOT "test" the freedom of movement by using the needles as they may be extremely brittle and may likely fall-apart. Do not touch the "hair-spring" which returns the needle to "0". The hair-spring should not require cleaning as it does not need any form of lubrication. When cleaning do your best to hold the tach and speedometer frames in a manner which allows the dirty fluids to drip away from everything else so not run onto/into other parts. With care you can spin the field (the cup driven by the cable) with your finger or with a suitable sized screw-driver inserted into the cable receiver to test the freedom of movement and effectiveness of the cleaning. If the odometer-wheels and face-plates are dirty they can be cleaned easily - albeit by a somewhat unorthodox method. Wet a "Q-tip" with your tongue and gently wipe the surfaces. As strange as this might sound - spit is an excellent cleaner and it won't ruin the painted surfaces or leave a residual film! (So don't be drinking a "Double-Double" when you do this Do not use compressed air to dry away the residual cleaning solvent - you'll destroy the hair-spring and certainly the needle if in contact with that kind of pressure. When you're satisfied with your efforts let the assemblies air-dry for a day to evaporate any residual solvent. A single drop of light oil applied to the drive-cable (threaded) side of each mechanism is the only lube required. The gears and moving parts in the speedometer were not intended to be oiled or greased other then what was applied during their original assembly and that would have been as much for corrosion protection for shipping then to actually lubricate them. If you look closely it's easy to see where factory lube was applied and how over the years it has migrated and dried. The entire speedometer gear mechanism should run dry as there is no significant weight/load/friction on these parts (when clean) and any form of lubricant will attract dust and dirt which will quickly dry and gum-up things again. Aimlessly spraying anything into the housing will prove disastrous by coating everything inside with atomized oil. This could potentially ruin the face-plates, render the hair-springs on each dial permanently non-serviceable and make the odometer and trip-meter wheels malfunction.
If upon a close examination you discover hair-line fractures in the pointer/indicators as I did from 34 years of U/V and age, consider this: With a clean pointed artists paint-brush (small) give each needle one light coat of clear lacquer (the aerosol-can type because it is suitably thinned). Spray some into the aerosol can lid and dip the brush-point into that. This will help hold them together for some time. Avoid the area that will come in contact with the needle "stop" pin on the face-plate or you'll risk sticking the needle to it.
This has worked very well for myself and hope it does the same for you. Others opinions and comments would be interesting and appreciated.
Both mechanisms operate by magnetic induction. You could think of this as the "Field" and "Armature" effect. The lag and sticking you are experiencing is likely due to the "armature" and inside workings being sticky from old lubricant thereby not responding adequately to the spinning cup (field). There should be no reason for the needles to stop travelling other then friction from dried-lube but check for tiny dead bugs, cob'webs or any foreign material causing a physical obstruction. For practical purposes you can not disassemble these mechanisms.
I cleaned mine with a small artists (pointed) paint brush wet with some paint-thinner/solvent. DO NOT use anything like acetone or lacquer thinner !!!!. These volatile fluids will eat plastic and dissolve the painted face plate and odometer dials. Do NOT "test" the freedom of movement by using the needles as they may be extremely brittle and may likely fall-apart. Do not touch the "hair-spring" which returns the needle to "0". The hair-spring should not require cleaning as it does not need any form of lubrication. When cleaning do your best to hold the tach and speedometer frames in a manner which allows the dirty fluids to drip away from everything else so not run onto/into other parts. With care you can spin the field (the cup driven by the cable) with your finger or with a suitable sized screw-driver inserted into the cable receiver to test the freedom of movement and effectiveness of the cleaning. If the odometer-wheels and face-plates are dirty they can be cleaned easily - albeit by a somewhat unorthodox method. Wet a "Q-tip" with your tongue and gently wipe the surfaces. As strange as this might sound - spit is an excellent cleaner and it won't ruin the painted surfaces or leave a residual film! (So don't be drinking a "Double-Double" when you do this Do not use compressed air to dry away the residual cleaning solvent - you'll destroy the hair-spring and certainly the needle if in contact with that kind of pressure. When you're satisfied with your efforts let the assemblies air-dry for a day to evaporate any residual solvent. A single drop of light oil applied to the drive-cable (threaded) side of each mechanism is the only lube required. The gears and moving parts in the speedometer were not intended to be oiled or greased other then what was applied during their original assembly and that would have been as much for corrosion protection for shipping then to actually lubricate them. If you look closely it's easy to see where factory lube was applied and how over the years it has migrated and dried. The entire speedometer gear mechanism should run dry as there is no significant weight/load/friction on these parts (when clean) and any form of lubricant will attract dust and dirt which will quickly dry and gum-up things again. Aimlessly spraying anything into the housing will prove disastrous by coating everything inside with atomized oil. This could potentially ruin the face-plates, render the hair-springs on each dial permanently non-serviceable and make the odometer and trip-meter wheels malfunction.
If upon a close examination you discover hair-line fractures in the pointer/indicators as I did from 34 years of U/V and age, consider this: With a clean pointed artists paint-brush (small) give each needle one light coat of clear lacquer (the aerosol-can type because it is suitably thinned). Spray some into the aerosol can lid and dip the brush-point into that. This will help hold them together for some time. Avoid the area that will come in contact with the needle "stop" pin on the face-plate or you'll risk sticking the needle to it.
This has worked very well for myself and hope it does the same for you. Others opinions and comments would be interesting and appreciated.
1980 KZ 1300 sr# KZT30A-009997
Always High - Know Fear !
Last edit: 10 years 3 months ago by scotch.
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10 years 3 months ago #4554
by JByers
1980 A2
Replied by JByers on topic Tach & Speedo
Thanks all - knowing it operates by a magnetic field helps me understand the problem better, sounds like a tedious job ahead of me.
1980 A2
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- Mikez
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10 years 3 months ago #4556
by Mikez
Replied by Mikez on topic Tach & Speedo
Shouldn't be too bad. I was able to have my gauge cluster off and apart in less than an hour.
Just take the bolts off of the cover plate, then the two bolts mounting it to the bracket, then four bolts holding the gauge wires in. The bulbs just pop out and it's off .
Just take the bolts off of the cover plate, then the two bolts mounting it to the bracket, then four bolts holding the gauge wires in. The bulbs just pop out and it's off .
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