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Oil pan swap

  • frankle968
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2 weeks 4 days ago #33076 by frankle968
Oil pan swap was created by frankle968
Hey, Im new here, I have a 84 1300 cruiser, I just bought, strip it down to a street bike and now Im trying to put a 6 in to 1 header on it, but the oil pan is large and in the way, I have three set of 6 to 1 headers, haven't tried the other two header, but can I change the oil pan to a short oil pan, like on the early models, so the header can clear the button, has anybody done this before ????, all help would be appreciated.

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2 weeks 2 days ago #33090 by Ted
Replied by Ted on topic Oil pan swap
Check out "Oil" under the "FAQ" link. You'll find some information about the pans there and hopefully that will help. My bike is mostly stock.

1981 KZ1300, '98 Suzuki GSF1200S, '80 Honda CT110, '11 Honda CBR250, '75 Honda CL360, '00 Honda XR100R
Speak softly and mount a fast bike.

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2 weeks 2 days ago #33092 by zed_thirteen
Replied by zed_thirteen on topic Oil pan swap
The large and shallow sumps are interchangeable but need to remember that the oil pickup pipe is a different length in each.  there's not much demand for the shallow sump - I think I threw mine away

1980 KZ1300 B2 Touring/A2
1990 ZZ-R1100 C1

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2 weeks 2 days ago #33093 by Bucko
Replied by Bucko on topic Oil pan swap
Kawasaki added that deeper oil pan for a reason - the early models were serious oil burners and the deeper oil pan provided (in addition to other benefits) more oil to burn.   Having said that, Kawasaki eventually redesigned the pistons (more oil return holes and different piston rings??) to solve the oil burning issue (not sure what year the new piston design was deployed - maybe 81 or 82?? - someone here will know), so maybe by then a  deeper pan was no longer required (but as far as I know, all later model KZ, ZG and ZN models have the deeper oil pan. 

Hello from Canada's We(s)t coast.

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2 weeks 1 day ago - 2 weeks 1 day ago #33096 by Ted
Replied by Ted on topic Oil pan swap
I have an '81 and can go 400 miles to get from the upper sump line to the lower, so I wouldn't say that the problem was solved, but at least I can ride all day without checking it (I still carry a quart with me).  That said, the oil gets dirty very fast and I wonder if this issue if the reason why.  I'm curious if others experience this.

1981 KZ1300, '98 Suzuki GSF1200S, '80 Honda CT110, '11 Honda CBR250, '75 Honda CL360, '00 Honda XR100R
Speak softly and mount a fast bike.
Last edit: 2 weeks 1 day ago by Ted.

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2 weeks 22 hours ago #33098 by globemaster
Replied by globemaster on topic Oil pan swap
The reason Kawaski changed to the deeper oil sump was to eliminate oil starvation.  With the shallow pan, hard acceleration, especially uphill, resulted in the oil flowing to the rear of the sump.  The oil pickup would then draw in air.  The result was ruined main and rod bearings.  Engines that suffered from this would be full of metal shavings.  

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